Car Dashboard Mould of Plastic Injection Mold
1. Product Introduction
At Kaihua Mold, Kaihua specialize in automobile Instrument Panel Injection Molds (IP Molds) that set the benchmark for precision and durability in the automotive industry. With over two decades of experience, Kaihua is dedicated to delivering unparalleled quality and innovative solutions.
Key Features & Benefits:
●Precision Engineering: Leveraging advanced CAD/CAM technology, Kaihua Car Dashboard Mould are meticulously engineered to meet the stringent standards of modern automotive manufacturers, ensuring a perfect fit every time.
●Superior Durability: Constructed from high-grade steel, Kaihua Car Dashboard Mould are built to endure harsh environments and maintain their integrity over extended periods, providing long-term reliability and reduced maintenance costs.
●Customization Flexibility: Tailored to your specific needs, Kaihua china offer both OEM and ODM services, enabling you to bring your unique designs to life while benefiting from Kaihua extensive expertise.
●Innovative Technology: Equipped with state-of-the-art machinery, Kaihua china production process integrates the latest advancements in mold-making technology, allowing Kaihua to deliver superior results efficiently.
●Expert Team: Kaihua team of seasoned designers and engineers brings years of knowledge and skill to each project, ensuring that every Car Dashboard Mould not only meets but exceeds expectations.
●Comprehensive Support: From initial consultation through to post-delivery support, Kaihua china provide comprehensive services that ensure a seamless experience and lasting satisfaction.
2.Case Product Parameters
| Product Name | U718 Lincoln Navigator SUV |
| Mat'l grade | 30%LGPP |
| Mold size | 2710x1890x1700mm |
| Mold weight | 34.5T |
| Molding cycle | 58s |
| Hot runner | 17-point valve gate |
| Product wall thickness | 2.5mm |
| Mold shrinkage | 0.42% |
| Physical weight | 3571g |
| Product size | 1585 x 700 x 475mm |
| Application | U718 Lincoln |
| Clamping type | MAG - MCS |
| Grain or electroplate | Polishing demoulding |
3.Product Display
• FORD V362 IP body skeleton
• FORD BX726 DEFROST PNL LHD
• FORD BX726 IP WING PNL SUBSTRATE LHD
• FORD BX726 IP WING PNL SUBSTRATE RHD
• FORD BX726 IP LOWER RHD
• FORD B515 Instrument Panel Body
• FORD BX726 IP LOWER LHD
• FORD B515IP LOWER BODY
• FORD BX726 IP LOWER LHD
• FORD BX726 IP LOWER LHD
• FORD U625 Instrument Panel Body
• FORD CD 539 Instrument Panel Body
4.Production details
(1)Wrap the waterway with adhesive tape according to customer requirements
(2)Spray paint according to customer requirements
5.Product feature and application
Kaihua automobile Instrument Panel Injection Molds ( IP Mold ) from preliminary research, to engineering design, and then to interactive design, through structural case analysis, lightweight technology reserves, ergonomics research and development, and the practice of replacing steel with plastic, the structural design and appearance design are perfectly unified.Through the mastery and flexible use of Mucell, Thin Wall, Gas-Assistance, Steel To Plastic and other lightweight technology, Stack Mould, Low-Pressure Injection Molding, In-Mold Degate , Free Spraying and other high efficiency innovation technology,Provide customers with the best solutions.
6.Prodect qualification
(1)Production process
●Closing the mold: Close the mold to ensure it is in place.
●Feeding: Add the dried plastic pellets into the hopper of the injection molding machine.
●Melting: Heating the injection molding machine to melt the plastic particles.
●Injection: Molten plastic is injected into a mold through an injection device.
●Pressure holding: Maintain a certain pressure in the mold to fully fill the mold with plastic.
●Cooling: Cooling and solidifying in the mold to shape the plastic.
●Demoulding: Open the mold and remove the plastic product.
(2)Car Dashboard Mould Trial Video
(3)Product shipment and packaging photos
(4)Technical team
| Responsibilities of project members | Main responsibilities |
| project manager
|
Supervise the entire project planning and control the quality, time, and cost of the project |
| Quality Manager
|
Responsible for project quality matters |
| salesman | Responsible for project business and logistics work |
| Design team leader | Responsible for reviewing and guiding product analysis and design, as well as mold structure design |
| Process Supervisor
|
Responsible for the development of mold production processes and production management |
| Mold Supervisor | Responsible for the research and assembly of molds, as well as guidance on mold technology |
(5)Design review photos
(6)Photos of the Technical Department Meeting
(7)Certificate
To learn more about Kaihua's certificates, please click here
7.Kaihua Mould Advantage
About Kaihua Moulds
Founded in 2000 by Daniel Liang,Kaihua has become one of the best injection plastic mold suppliers in the world,providing services in the design,manufacture,production,and assembly of high-quality tooling.
Strong Industrial Design
Kaihua Car Lamp Moulds from preliminary research, to engineering design, and then to interactive design, through structural case analysis, lightweight technology reserves, ergonomics research and development, and the practice of replacing steel with plastic, the structural design and appearance design are perfectly unified.
Kaihua has obtained more than 200 patents.
Through the mastery and flexible use of Mucell, Thin Wall, Gas-Assistance, Steel To Plastic and other lightweight technology, Stack Mould, Low-Pressure Injection Molding, In-Mold Degate , Free Spraying and other high efficiency innovation technology,
Provide customers with the best solutions.
|
Type |
Item |
Advantage |
Customer |
|
Leightweight |
Mucell |
Reduce cycle time,Enhance product accuracy,Remove sink marks,
Reduce clamping force and reduce product weight |
Mercedes-Benz, Volkswagen, |
|
Gas Assistance |
Reduce production cost, Improve appearance |
Land Rover, |
|
|
Thin Wall |
Reduce production cost i.e.raw material cost/Injection production cost by reducing product weight, Enhance product dimensional stability |
Geely, Nissan, Toyota |
|
|
Steel to Plastic |
Reduce product weight, Reduce production cost |
Land Rover, |
|
|
Efficiency |
Stack Mould |
Reduce mould cost and production cost |
Audi, IKEA |
|
Low Pressure |
Improve the qualified rate as well as cladding sense |
Audi, Volkswagen, |
|
|
In-Mold Degate |
Reduce labor cost,enhance production efficiency |
Ford, Land Rover, |
|
|
Free Spraying |
Reduce production cost, Environmentally friendly |
Renault, GM |
Machinery
Injection Production Equipment
■ Krauss Maffei 1600T Three-color Injection Molding Machine
1) Three-color injection molding, Core Back function, DIY main nozzle translation and other functions
2) It can be applied to two-color/three-color injection of headlights, chemical foamed door panels, injection-molded compression spoilers, etc.
■ YIZUMI 3300T Injection Molding Machine with 5 Axis Pickup
■ 17 Injection Molding Machines Covering 160T ~ 4500T
Five-Axis Linkage Mold Processing Equipment
■ FIDIA, Italy
■ MAKINO, Japan
■ DMU, German
■ 12 in Total
■ ……
High Precision Spark Machine
■ DAEHAN
■ MAKINO
■ 7 in Total
MAKINO Automation lines
|
Name |
Function |
Application |
Time Put Into Production |
Quantity |
| FIDIA GTS22 | Five-Axis Linkage CNC | Bumper & Dashboard Overall Processing | Oct. 2019 | 3 Units |
| FIDIA D321 | Five-Axis 3+2 CNC | Bumper & Dashboard Overall Processing | Jan. 2020 | 4 Units |
| MAKINO V90S | Five-Axis Linkage CNC | One-time Molding Of Large Top Block | Nov. 2019 | 2 Units |
| MAKINO F8 | Three Axis High Precision CNC | Medium Die And Part Finishing | Oct. 2019 | 2 Units |
| MAKINO A61nx | Horizontal Four-Axis High-Precision CNC | One-time Molding Of Large Top Block | Nov. 2019 | 1 Unit |
| DMU 90 | Five-Axis Linkage CNC | One-step Molding Of Medium-sized Top Block | Jan. 2020 | 1 Unit |
| DMU 75 | Five-Axis Linkage CNC | Small Top Block Is Formed At One Time | Oct. 2019 | 2 Units |
| DAEHAN Spark Machine |
Four-Head Precision Spark Machine | Dashboard & Bumper Edm Processing | Sep. 2019 | 2 Units |
| DAEHAN Spark Machine |
Double Head Precision Spark Machine | Dashboard & Bumper Edm Processing | Jul. 2019 | 3 Units |
| MAKINO Spark Machine |
Precision Spark Machine | Mirror Edm Processing Of Mesh & Electroplated Parts | Oct. 2019 | 2 Units |
| MAKINO Flexible Graphite Automatic Production Line | Precision Graphite Processing Machine | Graphite Electrode Processing | Oct. 2019 | 6 Units |
Integrated injection molding
From product research and development, mold manufacturing, to injection molding, mass production and assembly, the integration of mold injection molding is realized; the volume of injection molded parts can reach 4m², The molding cycle is short, and the surface quality is high, ensuring "fine molds" to produce "high-quality products".
Strict Quality Control
Implement the project engineer responsibility system, set up a quality control department, and set up an incoming material inspection team, a CMM inspection team, and a shipping and dismantling inspection team. Effectively control quality and progress.
Top Partner
Frequency Asked Questions
Q: Can you do the finished product or parts Only?
A: Sure, We could do finished product according the customized mold. And make the mold also.
Q: Can I test my idea/product before committing to mould tool manufacture?
A: Sure, we can use CAD drawings to make models and prototyping for design and functional evaluations.
Q: Can you do Assemble?
A: Of cause we could do. Our factory with assembly room.
Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.
Q: What type of mould tool do I need?
A: Mould tools can be either single cavity (one part at a time) or multi-cavity (2,4, 8 or 16 parts at a time). Single cavity tools are generally used for small quantities, up to 10,000 parts per year whereas multi-cavity tools are for larger quantities. We can look at your projected annual requirements and recommend which would be best for you.
Q: I have an idea for a new product, but not sure if it can be manufactured. Can you help?
A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.
Welcome your inquires and emails.
All inquires and emails will be replied within 24 hours.
Car Dashboard Mould Trial Video
Kaihua Mold stands out as a dedicated manufacturer of Car Dashboard Moulds and an all-inclusive solutions provider for the automotive sector. Specializing in the creation of automobile Instrument Panel Injection Molds (IP Molds), we ensure our products not only embody top-tier quality but are also meticulously crafted to align with the distinct specifications required by vehicle producers.
Our expert team collaborates closely with clients, ensuring a deep understanding of their requirements and delivering solutions that precisely match those needs. At Kaihua, we prioritize excellence in service, striving to exceed customer expectations at every turn. As a prominent player in the field of injection moulding automotive mold within China, we pride ourselves on leading innovation and reliability.For your automobile instrument panel injection molds (IP Molds) necessities, rely on Kaihua Mold to supply premier quality products and unparalleled service, supporting you with tailored solutions designed to enhance your manufacturing processes.
Kaihua automobile Instrument Panel Injection Molds ( IP Mold ) from preliminary research, to engineering design, and then to interactive design, through structural case analysis, lightweight technology reserves, ergonomics research and development, and the practice of replacing steel with plastic, the structural design and appearance design are perfectly unified.Through the mastery and flexible use of Mucell, Thin Wall, Gas-Assistance, Steel To Plastic and other lightweight technology, Stack Mould, Low-Pressure Injection Molding, In-Mold Degate , Free Spraying and other high efficiency innovation technology,Provide customers with the best solutions.
