China wholesale China Sheet Metal Brass Stamping Moulds Factories – Headlight Cover Mould-Double Color Mould – KAIHUA

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China wholesale China Sheet Metal Brass Stamping Moulds Factories – Headlight Cover Mould-Double Color Mould – KAIHUA Detail:

1.Product Introduction

We can provide customers with the best solutions for  Headlight Cover Mould Double Color Mould.Through the mastery and flexible use of Mucell, Thin Wall, Gas-Assistance, Steel To Plastic and other lightweight technology, Stack Mould, Low-Pressure Injection Molding, In-Mold Degate , Free Spraying and other high efficiency innovation technology.

2.Product Parameter (Specification)

Brand Kaihua
Mold Base LKM, HASCO, DME or your requirement
Mold Material P20, 718, 8407, Nak80, H13, S136, DIN 1.2738, DINt
Standard HASCO, DME, MISUMI, PUNCH, or your requirement
Product Material PC/ABS, ABS, PC, PVC, PA66, POM  or your requirement
Runner Cold/Hot Runner
Gate Type

Products Size

Side gate, Sub gate, Pin point gate, Edge gate etc, or your requirement
Shaping Mode: Plastic Injection Mould
Mold Cavity Single Cavity / Family Molds / Multi Cavity
Quote According to Samples, Drawing and Specific Require
Production Capacity 2400 Sets/Year
Design Software CATIA, UG

 

3.Product Feature and Application

444

OEM:FAW-VOLKSWAGEN

Technical Features: Double Color Mould

4.Kaihua Mould Advantage :

Strong Industrial Design

Kaihua Car Lamp Moulds from preliminary research, to engineering design, and then to interactive design, through structural case analysis, lightweight technology reserves, ergonomics research and development, and the practice of replacing steel with plastic, the structural design and appearance design are perfectly unified.

999

Kaihua has obtained more than 200 patents.

Through the mastery and flexible use of Mucell, Thin Wall, Gas-Assistance, Steel To Plastic and other lightweight technology, Stack Mould, Low-Pressure Injection Molding, In-Mold Degate , Free Spraying and other high efficiency innovation technology,

Provide customers with the best solutions.

Type

Item

Advantage

Customer
Representative

Leightweight

Mucell

Reduce cycle time,

 Enhance product accuracy,

Remove sink marks,

Reduce clamping force and reduce product weight

Mercedes-Benz, Volkswagen,
Great Wall,
Ford, Geely

Gas Assistance

Reduce production cost,
Improve appearance

Land Rover,
Audi, Volvo

Thin Wall

Reduce production cost i.e.raw material cost

/Injection production cost by reducing product weight,
Enhance product dimensional stability

Geely, Nissan, Toyota

Steel to Plastic

Reduce product weight,
Reduce production cost

Land Rover,
Chery, Qoros

Efficiency

Stack Mould

Reduce mould cost and production cost

Audi, IKEA

Low Pressure
Injection molding

Improve the qualified rate as well as cladding sense

Audi, Volkswagen,
Great Wall, BAIC

In-Mold Degate

Reduce labor cost,enhance production efficiency

Ford, Land Rover,
Volvo,Dongfeng

Free Spraying

Reduce production cost,
Environmentally friendly

Renault, GM

Machinery

147
148

Injection Production Equipment

■ Krauss Maffei 1600T Three-color Injection Molding Machine

1) Three-color injection molding, Core Back function, DIY main nozzle translation and other functions

2) It can be applied to two-color/three-color injection of headlights, chemical foamed door panels, injection-molded compression spoilers, etc.

■ YIZUMI 3300T Injection Molding Machine with 5 Axis Pickup

■ 17 Injection Molding Machines Covering 160T ~ 4500T

Five-Axis Linkage Mold Processing Equipment

■ FIDIA, Italy

■ MAKINO, Japan

■ DMU, German

■ 12 in Total

■ ……

High Precision Spark Machine

■ DAEHAN

■ MAKINO

■ 7 in Total

963

MAKINO Automation lines

Name Function Application Time Put Into Production Quantity
FIDIA GTS22 Five-Axis Linkage CNC Bumper & Dashboard Overall Processing Oct. 2019 3 Units
FIDIA D321 Five-Axis 3+2 CNC Bumper & Dashboard Overall Processing Jan. 2020 4 Units
MAKINO V90S Five-Axis Linkage CNC One-time Molding Of Large Top Block Nov. 2019 2 Units
MAKINO F8 Three Axis High Precision CNC Medium Die And Part Finishing Oct. 2019 2 Units
MAKINO A61nx Horizontal Four-Axis High-Precision CNC One-time Molding Of Large Top Block Nov. 2019 1 Unit
DMU 90 Five-Axis Linkage CNC One-step Molding Of Medium-sized Top Block Jan. 2020 1 Unit
DMU 75 Five-Axis Linkage CNC Small Top Block Is Formed At One Time Oct. 2019 2 Units
DAEHAN Four-Head Precision Spark Machine Dashboard & Bumper Edm Processing Sep. 2019 2 Units
Spark Machine
DAEHAN Double Head Precision Spark Machine Dashboard & Bumper Edm Processing Jul. 2019 3 Units
Spark Machine
MAKINO Precision Spark Machine Mirror Edm Processing Of Mesh & Electroplated Parts Oct. 2019 2 Units
Spark Machine
MAKINO Flexible Graphite Automatic Production Line Precision Graphite Processing Machine Graphite Electrode Processing Oct. 2019 6 Units

Integrated injection molding

From product research and development, mold manufacturing, to injection molding, mass production and assembly, the integration of mold injection molding is realized; the volume of injection molded parts can reach 4m², The molding cycle is short, and the surface quality is high, ensuring “fine molds” to produce “high-quality products”.

02

Strict Quality Control

Implement the project engineer responsibility system, set up a quality control department, and set up an incoming material inspection team, a CMM inspection team, and a shipping and dismantling inspection team. Effectively control quality and progress.

03

Top Partner

Frequency Asked Questions

Q:How to respond quickly to products?

A:If you contact us by email, Whatsapp, we to reply you within 12 hours!

Q: I have an idea for a new product, but not sure if it can be manufactured. Can you help?

A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.

 

Q: My products have already been developed on CAD. Can you use the drawings?

A: Yes! DWG, DXF, IGES, Solidworks and Rhino files can all be used to generate quotes, models and mould tools – this can save time and money in producing your parts.

 

Q: Can I test my idea/product before committing to mould tool manufacture?

A: Sure, we can use CAD drawings to make models and prototyping for design and functional evaluations.

 

Q: What shall we do if we do not have drawings?

A: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.

 

Q: What type of mould tool do I need?

A: Mould tools can be either single cavity (one part at a time) or multi-cavity (2,4, 8 or 16 parts at a time). Single cavity tools are generally used for small quantities, up to 10,000 parts per year whereas multi-cavity tools are for larger quantities. We can look at your projected annual requirements and recommend which would be best for you.

 

Welcome your inquires and emails.

All inquires and emails will be replied within 24 hours.

● High Quality (Product &Mould)

● On-time Delivery (Sample, Mould)

● Cost Control (Direct Cost, Indirect Cost)

● Best Service (Customers, Employee, Other Department, Supplier)

● Form— ISO9001:2008 Quality management systems

● Process—Project Management

● ERP management system

● Standardization—Performance Management


Product detail pictures:

China wholesale China Sheet Metal Brass Stamping Moulds Factories –  Headlight Cover Mould-Double Color Mould – KAIHUA detail pictures


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Our pros are lessen prices,dynamic sales team,specialised QC,sturdy factories,top quality services and products for China wholesale China Sheet Metal Brass Stamping Moulds Factories – Headlight Cover Mould-Double Color Mould – KAIHUA , The product will supply to all over the world, such as: Czech, Tunisia, Manila, We maintain long-term efforts and self-criticism, which helps us and improvement constantly. We strive to improve customer efficiency to save costs for customers. We do our best to improve the quality of product. We will not live up to the historic opportunity of the times.
  • Product variety is complete, good quality and inexpensive, the delivery is fast and transport is security, very good, we are happy to cooperate with a reputable company!
    5 Stars By Alexandra from Japan - 2018.09.29 13:24
    Wide range, good quality, reasonable prices and good service, advanced equipment, excellent talents and continuously strengthened technology forces,a nice business partner.
    5 Stars By Joyce from Cape Town - 2017.01.11 17:15
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