China wholesale Composite Steel Hardness Stamping Moulds Manufacturer – Up to 1100L-42L Waste Pedal Bin Injection Mould – KAIHUA

1.Product Introduction

We can provide moulding solutions for Waste Bin Injection Mould 10L-42L, up to 1100L. By deep study on how to change versions easily, we help our client to save mould and production cost. No matter Rubbish Bin, Wheelie Bin, Trash Can or Litter Bin on the street. Our mouldsare always built with fast cycle time and long mould life.

2.Product Parameter (Specification)

3.Product Feature and Application

Pedal bin

4.Production Details

We are able to check Injection mold design and run professional simulations to make sure that the product design can match with different standard.

For example, EN 840 norms for mobile waste containers.

Cooling

Example: 240L waste bin

Cycle time: ≦60s including robot pickup

There are 7pcs independent cooling manifolds with large size inlet/outlet connectors, which we can use them to control the temperature of each zones.

cavity side: A, B, C and Dcore side: E, F and G

Multiple cooling manifolds with  

valve will ensure water flow controls. 

Ejection

We will design good and reliable ejection system.

Sometimes it will be ejector blocks, or it can be stripper plate too.

Sometimes we use only air valves and robot to take out parts.

The ejection must be as simple as possible and design for easy maintenance.

Machinery

Small to large size CNC including 5 axis high speed CNC

MAKINO Automation lines

Spotting machine 100-500T,

capable for all kind of injection moulds

CMM – dimensions/thickness

Krauss Maffei machines, all with robots,

 from 160-1600T(multi-injection)

3200T injection machine, parallel movements, hydraulic clamping,
with 6-axix ABB robot.
It is not the biggest machine that we have.
We are now buying up to 5500T injection machine. 

Product Introduction

This Five Axes Servo Driven Robot is divided into single cut and double cut for customers to choose, and it highly matches to two-plate mold, third-plate or hot runner mold. The robot can realize all kinds of special actions, such as arrangement, stacking, quality inspection and embedding, etc.

Product Parameter (Specification)

Details

Advantages

√ Aesthetic

This Five Axes Servo Driven Robot adopts European streamline design, whose transverse beam, guide beam and upper and lowaer arms are standard profiles, leading to compact structure and beautiful appearance.

√Safety

Position limit sensors and blocks effectively prevent mechanical and electrical malfunctions. Control board is designed to CE EMC test with short circuit and noise proof functions.

√Humanization

Servo driven axis provides the possibility of multi points for positioning products and sprues.

√Convenience 

Control hardware fixtures are designed with flyer structure which provides benefit to maintenance. Cable drag chains help with cable management and ease for maintenance.

√Intelligence

Real time remote monitoring and telediagnosis assist better equipment management. USB port allows fast data updating, saving and loading.

● High Quality (Product &Mould)

● On-time Delivery (Sample, Mould)

● Cost Control (Direct Cost, Indirect Cost)

● Best Service (Customers, Employee, Other Department, Supplier)

● Form— ISO9001:2008 Quality management systems

● Process—Project Management

● ERP management system

● Standardization—Performance Management