China wholesale Logistic Plastic Injection Moulds Manufacturers – Automotive Backup lamp Double-Color 2-Position Mould – KAIHUA

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China wholesale Logistic Plastic Injection Moulds Manufacturers – Automotive Backup lamp Double-Color 2-Position Mould – KAIHUA Detail:

1.Product Introduction

We can provide customers with the best solutions for Multi Color Automotive Plastic Injection Molding for Backup lamp.
Kaihua Service include: Product Design, Mold Design, Mold Making, Products Research & Development & Produce, Provide Processing Injection Molding For Tier 1.

2.Product Parameter (Specification)

Brand	Kaihua
Mold Base	LKM, HASCO, DME or your requirement
Mold Material	P20, 718, 8407, Nak80, H13, S136, DIN 1.2738, DINt
Standard	HASCO, DME, MISUMI, PUNCH, or your requirement
Product Material	PC/ABS, ABS, PC, PVC, PA66, POM or your requirement
Runner	Cold/Hot Runner
Gate Type Products Size	Side gate, Sub gate, Pin point gate, Edge gate etc, or your requirement
Shaping Mode:	Plastic Injection Mould
Mold Cavity	Single Cavity / Family Molds / Multi Cavity
Quote	According to Samples, Drawing and Specific Require
Production Capacity	2400 Sets/Year
Design Software	CATIA, UG

3.Product Feature and Application

4.Kaihua Mould Advantage :

Strong Industrial Design

Kaihua Car Lamp Moulds from preliminary research, to engineering design, and then to interactive design, through structural case analysis, lightweight technology reserves, ergonomics research and development, and the practice of replacing steel with plastic, the structural design and appearance design are perfectly unified.

Kaihua has obtained more than 200 patents.
Through the mastery and flexible use of Mucell, Thin Wall, Gas-Assistance, Steel To Plastic and other lightweight technology, Stack Mould, Low-Pressure Injection Molding, In-Mold Degate , Free Spraying and other high efficiency innovation technology,
Provide customers with the best solutions.

Type	Item	Advantage	Customer Representative
Leightweight	Mucell	Reduce cycle time,Enhance product accuracy, Remove sink marks, Reduce clamping force and reduce product weight	Mercedes-Benz, Volkswagen, Great Wall, Ford, Geely
	Gas Assistance	Reduce production cost, Improve appearance	Land Rover, Audi, Volvo
	Thin Wall	Reduce production cost i.e.raw material cost/Injection production cost by reducing product weight, Enhance product dimensional stability	Geely, Nissan, Toyota
	Steel to Plastic	Reduce product weight, Reduce production cost	Land Rover, Chery, Qoros
Efficiency	Stack Mould	Reduce mould cost and production cost	Audi, IKEA
	Low Pressure Injection molding	Improve the qualified rate as well as cladding sense	Audi, Volkswagen, Great Wall, BAIC
	In-Mold Degate	Reduce labor cost,enhance production efficiency	Ford, Land Rover, Volvo,Dongfeng
	Free Spraying	Reduce production cost, Environmentally friendly	Renault, GM

Machinery

Injection Production Equipment

■ Krauss Maffei 1600T Three-color Injection Molding Machine
1) Three-color injection molding, Core Back function, DIY main nozzle translation and other functions
2) It can be applied to two-color/three-color injection of headlights, chemical foamed door panels, injection-molded compression spoilers, etc.
■ YIZUMI 3300T Injection Molding Machine with 5 Axis Pickup
■ 17 Injection Molding Machines Covering 160T ~ 4500T

Five-Axis Linkage Mold Processing Equipment

■ FIDIA, Italy
■ MAKINO, Japan
■ DMU, German
■ 12 in Total
■ ……

High Precision Spark Machine

■ DAEHAN
■ MAKINO
■ 7 in Total

MAKINO Automation lines

Name	Function	Application	Time Put Into Production	Quantity
FIDIA GTS22	Five-Axis Linkage CNC	Bumper & Dashboard Overall Processing	Oct. 2019	3 Units
FIDIA D321	Five-Axis 3+2 CNC	Bumper & Dashboard Overall Processing	Jan. 2020	4 Units
MAKINO V90S	Five-Axis Linkage CNC	One-time Molding Of Large Top Block	Nov. 2019	2 Units
MAKINO F8	Three Axis High Precision CNC	Medium Die And Part Finishing	Oct. 2019	2 Units
MAKINO A61nx	Horizontal Four-Axis High-Precision CNC	One-time Molding Of Large Top Block	Nov. 2019	1 Unit
DMU 90	Five-Axis Linkage CNC	One-step Molding Of Medium-sized Top Block	Jan. 2020	1 Unit
DMU 75	Five-Axis Linkage CNC	Small Top Block Is Formed At One Time	Oct. 2019	2 Units
DAEHAN Spark Machine	Four-Head Precision Spark Machine	Dashboard & Bumper Edm Processing	Sep. 2019	2 Units
DAEHAN Spark Machine	Double Head Precision Spark Machine	Dashboard & Bumper Edm Processing	Jul. 2019	3 Units
MAKINO Spark Machine	Precision Spark Machine	Mirror Edm Processing Of Mesh & Electroplated Parts	Oct. 2019	2 Units
MAKINO Flexible Graphite Automatic Production Line	Precision Graphite Processing Machine	Graphite Electrode Processing	Oct. 2019	6 Units

Integrated injection molding

From product research and development, mold manufacturing, to injection molding, mass production and assembly, the integration of mold injection molding is realized; the volume of injection molded parts can reach 4m², The molding cycle is short, and the surface quality is high, ensuring “fine molds” to produce “high-quality products”.

Strict Quality Control

Implement the project engineer responsibility system, set up a quality control department, and set up an incoming material inspection team, a CMM inspection team, and a shipping and dismantling inspection team. Effectively control quality and progress.

Top Partner

Frequency Asked Questions

Q: Can you do the finished product or parts Only?
A: Sure, We could do finished product according the customized mold. And make the mold also.

Q: Can I test my idea/product before committing to mould tool manufacture?
A: Sure, we can use CAD drawings to make models and prototyping for design and functional evaluations.

Q: Can you do Assemble?
A: Of cause we could do. Our factory with assembly room.

Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory,then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions(Length,Hight,Width),CAD or 3D file will be made for you if placed order.

Q: What type of mould tool do I need?
A: Mould tools can be either single cavity (one part at a time) or multi-cavity (2,4, 8 or 16 parts at a time). Single cavity tools are generally used for small quantities, up to 10,000 parts per year whereas multi-cavity tools are for larger quantities. We can look at your projected annual requirements and recommend which would be best for you.

Q: I have an idea for a new product, but not sure if it can be manufactured. Can you help?
A: Yes! We are always happy to work with potential customers to evaluate the technical feasibility of your idea or design and we can advise on materials, tooling and likely set-up costs.

Welcome your inquires and emails.
All inquires and emails will be replied within 24 hours.

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