Up to 1100L-42L Waste Pedal Bin Injection Mould

Short Description:

Kaihua Mold is proud to offer our Waste Bin Injection Mould, capable of producing bins up to 1100L in size. Our injection mold design is of the highest quality, utilizing standard examples, mold flow analysis, and special simulations to ensure precision and accuracy. In addition, our mold structure example showcases advanced cooling and ejection systems, allowing for efficient production and ease of use. Our state-of-the-art machinery, including 5 Axis high-speed CNC, automation lines, spotting machines, CMM measuring, and injection machines, ensures that our products are of the highest quality. Trust in Kaihua Mold for all of your injection mold needs.


Product Detail

Product Tags

1.Product Introduction

Kaihua Mold is proud to offer top-quality moulding solutions for waste bins, ranging from 10L-42L up to a massive 1100L capacity. Our waste bin injection moulds are highly versatile, making it easy for our clients to switch between versions and save on mould and production costs.

Our moulds are designed for all types of waste bins, including rubbish bins, wheelie bins, trash cans, and litter bins. We understand the importance of fast cycle times and long mould life, which is why we pay close attention to every detail throughout the moulding process.

Our expert team at Kaihua Mold is dedicated to providing high-quality and precise moulding solutions for our clients. We utilize the latest technology and equipment to ensure optimal performance for all of our waste bin injection moulds.

In addition, we offer flexibility in our services, catering to the unique needs and requirements of each client. We work closely with our clients to understand their specific needs and to deliver tailor-made solutions that meet and exceed their expectations.

At Kaihua Mold, we take pride in our commitment to excellence and our dedication to customer satisfaction. Our waste bin injection moulds are built to last, providing reliable performance and exceptional quality. Contact us today to learn more about our moulding solutions and how we can help you optimize your waste bin production.

2.Product Parameter (Specification)

 

Brand Kaihua
Mold Base LKM, HASCO, DME or your requirement
Mold Material 45#, P20, H13, 718, 1.2344, 1.2738 or your requirement
Standard HASCO, DME, MISUMI, PUNCH, or your requirement
Product Material PC/ABS, ABS, PC, PVC, PA66, POM  or your requirement
Runner Cold/Hot Runner
Gate TypeProducts Size Side gate, Sub gate, Pin point gate, Edge gate etc10L-42L, up to 1100L. or your requirement

3.Product Feature and Application

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Pedal bin

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4.Production Details

We are able to check Injection mold design and run professional simulations to make sure that the product design can match with different standard.

For example, EN 840 norms for mobile waste containers.

Cooling

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Example: 240L waste bin

Cycle time: ≦60s including robot pickup

There are 7pcs independent cooling manifolds with large size inlet/outlet connectors, which we can use them to control the temperature of each zones.

cavity side: A, B, C and Dcore side: E, F and G

Multiple cooling manifolds with  

valve will ensure water flow controls. 

Ejectionimage7

We will design good and reliable ejection system.

Sometimes it will be ejector blocks, or it can be stripper plate too.

Sometimes we use only air valves and robot to take out parts.

The ejection must be as simple as possible and design for easy maintenance.

Machinery

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Small to large size CNC including 5 axis high speed CNC

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MAKINO Automation lines

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Spotting machine 100-500T,

capable for all kind of injection moulds

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CMM – dimensions/thickness

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Krauss Maffei machines, all with robots,

 from 160-1600T(multi-injection)

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3200T injection machine, parallel movements, hydraulic clamping,
with 6-axix 
ABB robot.
It is not the biggest machine that we have.
We are now buying up to 5500T injection machine. 

Product Introduction

This Five Axes Servo Driven Robot is divided into single cut and double cut for customers to choose, and it highly matches to two-plate mold, third-plate or hot runner mold. The robot can realize all kinds of special actions, such as arrangement, stacking, quality inspection and embedding, etc.

Product Parameter (Specification)

Power Source AC220V±10V 50/60 HZ
Drive System Customized
Swivel 90°Fixed Pneumatic
Standard EUROMAP12, SPI, EUROMAP67
Core Component Motor
Video outgoing-inspection Provided

 

Details

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Advantages

 Aesthetic

This Five Axes Servo Driven Robot adopts European streamline design, whose transverse beam, guide beam and upper and lowaer arms are standard profiles, leading to compact structure and beautiful appearance.

√Safety

Position limit sensors and blocks effectively prevent mechanical and electrical malfunctions. Control board is designed to CE EMC test with short circuit and noise proof functions.

√Humanization

Servo driven axis provides the possibility of multi points for positioning products and sprues.

√Convenience 

Control hardware fixtures are designed with flyer structure which provides benefit to maintenance. Cable drag chains help with cable management and ease for maintenance.

√Intelligence

Real time remote monitoring and telediagnosis assist better equipment management. USB port allows fast data updating, saving and loading.

● High Quality (Product &Mould)

● On-time Delivery (Sample, Mould)

● Cost Control (Direct Cost, Indirect Cost)

● Best Service (Customers, Employee, Other Department, Supplier)

● Form— ISO9001:2008 Quality management systems

● Process—Project Management

● ERP management system

● Standardization—Performance Management


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